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SPEDE 20/20 Solutions

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SPEDE 20/20 Solutions

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    • Home
    • Solutions
      • Solutions Overview
      • Honda MPR Compliance
      • Poka-Yoke for Quality
      • Lineside Solutions
      • Lineside Labeling
      • Component Traceability
      • Operations Traceability
      • Automated Parts Counting
      • Cameras Control Packing
      • Vision Sensor Solutions
      • PLC Interfaces
      • Weigh Scale Interfaces
      • WIP Tracking & Tracing
      • Steel Coil Tracking
      • SQL Server and Interfaces
    • Technologies
      • Integrated Technologies
      • Automating With Cameras
      • Keyence Vision Solutions
      • BLE Beacon Solutions
      • BLE for WIP Tracking
      • SQL Server & Host ERP
    • Services
    • Library
    • About Us
    • Contact Us
  • Home
  • Solutions
    • Solutions Overview
    • Honda MPR Compliance
    • Poka-Yoke for Quality
    • Lineside Solutions
    • Lineside Labeling
    • Component Traceability
    • Operations Traceability
    • Automated Parts Counting
    • Cameras Control Packing
    • Vision Sensor Solutions
    • PLC Interfaces
    • Weigh Scale Interfaces
    • WIP Tracking & Tracing
    • Steel Coil Tracking
    • SQL Server and Interfaces
  • Technologies
    • Integrated Technologies
    • Automating With Cameras
    • Keyence Vision Solutions
    • BLE Beacon Solutions
    • BLE for WIP Tracking
    • SQL Server & Host ERP
  • Services
  • Library
  • About Us
  • Contact Us
SPEDE USB Camera Solutions validate and count parts and ensure all dunnage slots/ layers are correct

Camera Solutions to Control the Packing Process

Inexpensive Cameras Prevent Packing Errors

SPEDE Vision solutions include the use of small, inexpensive USB cameras to control part validation, counting and sequenced packing of containers to ensure all slots of a segmented dunnage layer are filled before the next layer can be packed. Optional video will provide proof that the container was packed correctly in case of customer inquiry.

 

Advantages of Using Cameras

  • Inexpensive off-the-shelf USB cameras cost as little as $75
  • Multiple cameras can be used to capture various angles without excessive incremental costs 
  • 1080p cameras at 16:9 aspect provide much greater field of view
  • USB Cameras have no intelligence; no programming or configuration of the camera is needed
  • Cameras simply capture an image for SPEDE Vision logic to analyze
  • All image processing is performed on a PC workstation connected to the camera(s) 
  • Camera can be “trained” to recognize a part at your desktop PC –
    No need to perform this task at the line 
  • No local master image files to maintain; any SPEDE line can use the same master images 
  • Cameras can be easily swapped out by maintenance 

 

How It Works: 

  1. Cameras can be used if packing is performed at production lines, and can integrate with Mitsubishi and Koyo PLCs
  2. Can be used at Pack /Re-pack stations where no PLC is present to count the parts
  3. Camera captures an image of part being packed  
  4. SPEDE Vision logic compares image to master image; shunts incorrect part downstream
  5. Can also use Color Detection to validate parts
  6. Increments the "good" part count toward the pack count 
  7. Can control the packing sequence of dunnage layers 
  8. Validates each slot of dunnage layer is filled correctly before the next layer can begin
  9. Takes a photo of the completed layer
  10. Video offers proof that packing requirements were met for each layer in case of inquiry 
  11. When pack count is met and container is correct, SPEDE triggers a label to print 


Other SPEDE Camera options include:

  1. OCR - Optical Character Reading of text and characters on parts and labels 
  2. Barcode reading - most 1D, 2D symbologies are supported 
  3. No need for external sensors; SPEDE can detect motion, then engage Barcode or OCR logic on a stable image  

 


Helpful Resources ...

Vision Sensor Inspects Part on a Moving Conveyor (ppsx)

Download

SPEDE Camera Solutions for Part Verification, Counting and Packing (ppsx)

Download

Simplifying Processes ... Standardizing Excellence.

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         24930 Detroit Rd   Suites D & E   Cleveland OH 44145


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