Automating manual business processes at lineside, packing and labeling areas reduces labor costs, eliminates errors and gives you real-time production reporting and status information on customer orders.
Lineside process automation also creates detailed traceability records of every finished part -- from raw components through manufacturing operations, to final shipment of the finished item.
We integrate PLCs, weigh scales, cameras, vision, touchscreens and barcode scanners to create a real-time, automated information platform on the plant floor.
Our automated shop floor solutions interface to virtually any host ERP, RAS, EDI and OEE system for automatic updates and data exchange.
A SPEDE Lineside Process Automation Solution can:
- Control sequencing of WIP Operations
- Trace parts /components from Raw through production to Finished Items
- Validate correctness of Parts when counting, packing, labeling
- Validate Parts for defects
- Validate Parts using color detection
- Serialize individual Parts
- Automate Piece Counts - by part, date, line, shift, operator, etc.
- Automate Scrap Counts
- Display real-time production data, label status, machine data, etc., on a touchscreen PC at lineside
- Control Partials at End of Run/ Shift that are available for Re-pack, Re-work
- Control and error-proof packing of containers and layered dunnage
- Process QC holds and releases
- Automate container labeling
- Export printed label data to EDI / shipping
- Export production data to ERP / OEE
- Trace serialized Parts by part number, lot, container, line, run, etc.
- Trace parts forward to Customer; back to production to raw
- Create a history of individual parts including rework
- Ensure that Standard Operating Procedures are being followed and maintain operator accountability
- Comply with Honda MPRs
Optional Integrated Technologies:
SPEDE automated solutions are built on a PC server platform that integrates and controls a wide range of new and legacy technologies, including:
- PLCs
- weigh scales
- vision sensors
- USB cameras
- OCR
- touchscreen PCs
- handheld and vehicle mount scanners
- conveyors / diverters
Optional Host System Interfaces:
In addition, SPEDE interfaces to host ERP, RAS, EDI and OEE systems to obtain data and send host updates.
Your SPEDE process automation solution can be built on the functionality you need today, with additional functions added later, on a per-line or per-site basis.