Manufacturing Solutions

SPEDE Automated Solutions control and standardized production area processes to prevent errors and increase efficiency at every step, every shift, every day. Our solutions network PLCs, weigh scales, vision sensors, USB cameras and more to streamline and human-proof processes, create traceability, and give you 20/20 vision into your operations. You can choose the functionality you need on a per-line or per-site basis, and add more at any time. 

Production QC

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Automated functions include Part Serialization, Verification, Counting, Production Reporting, Scrap, Rework, Hold, Release and Inspection. Production run data can display on a touchscreen PC at line-side, and is sent to host systems.

PLC Interface

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Interfacing to a production machine's PLC allows for reading the PLC's stored data, providing HMI synchron-ization for redundant part verification. The PLC controls parts counting and other lineside processes. Real-time production data displays at lineside.

Component Traceability

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Component Traceability enables you to see all individual components that went into manufacturing an end item by linking the end part number to its serialized and non-serialized components, creating traceability from raw to finished part. 

Operations Traceability

SPEDE Operations Traceability ensures parts move successfully through an operation before moving on

Operations Traceability ensures that each part has gone through an operation successfully before it advances to the next operation. Real-time 20/20 visibility lets you see exactly what parts are in what operations now, and view traceability history.

Part Inspection

Parts Inspection using a Keyence vision sensor validates and counts parts for packing control.

Vision sensors automate part inspection, providing validation that a given part or component is correct. They can trigger the conveyor to shunt a suspect part. Vision is also used for counting serialized and non-serialized parts for packing and labeling control.  

Line-side Labeling Control

SPEDE lineside labeling solutions interface to PLCs, scales, cameras and OCR to ensure 100% accuracy

The line-side labeling function automatically prints the correct label needed via input from a PLC, weigh scale, vision sensor and/or USB camera. Individual parts may require a serialized label, and containers of parts may require an internal or a customer label. 

Weigh Scale Interfaces

SPEDE automated solutions interface to weigh scales for accurate parts counting and labeling

Weigh scales at the packaging line can be used to calculate if the correct number of parts are packed into the container. They can trigger a container label to print when the total count of parts, based on individual piece weight and allowance for tare weight, is correct. 

Packing to Releases / 862s

Packing to Releases/862s. SPEDE shows real-time completion status so you know which parts to build

Your operators can view and monitor the real-time completion status of today's releases so they know which parts to build to meet today's schedules.  A red/ yellow/ green status code indicates whether more parts are needed, or if it's time for a changeover for the next part. 

Packing / Dunnage Control

SPEDE error-proof Packing.USB cameras ensure dunnage layers are complete. OCR validates part nbr.

For part verification and packaging, inexpensive USB cameras can determine if all parts have filled their segmented packaging slots in a layer of a shipping container. Optional video can provide proof that the container was packed according to customer requirements.

SPEDE 20/20 Platform / Interfaces

SPEDE 20/20 platform and interfaces to PLCs, scales, conveyors, host systems

A SQL Server PC on your WiFi or wired network runs the SPEDE Apps to interface to production machine PLCs, Line-side PCs, Vision Sensors, weigh scales, conveyors, and your host ERP, EDI  and OEE systems.

WIP Container Tracking / Verification

WIP Container Tracking. SPEDE uses Bluetooth beacons to track each WIP container in production

 A small Bluetooth Beacon can be attached to WIP containers of parts to automatically record their movement. When container movement is detected, the Beacon transmits its ID to SPEDE and the SPEDE Locator App is updated.

Steel Coil Tracking / Verification

Steel Coil Tracking. SPEDE uses Bluetooth beacons for accurate coil ID, tracking, picking, shipping

 A small Bluetooth Beacon can be attached to large singular items such as steel coils, to automatically record their movement. The Beacon wakes up and transmits its ID to SPEDE when coil movement is detected, and the SPEDE Locator App is updated.

Contact Us

We can solve your line-side challenges.

SPEDE TECHNOLOGIES

440.808.8888

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